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Waste Wood with Nails Pellet Solution
Material Overview
Waste wood with nails mainly comes from demolition waste, construction formwork, wooden pallets, old furniture, and packaging materials. Compared with fresh logs or green wood, this type of waste wood usually has a relatively low moisture content, as it has been exposed to air for long periods.

The defining challenge of this material is not moisture, but metal contamination, such as nails, screws, and steel strips. Efficient processing therefore depends on integrated crushing, grinding, and metal separation.

Waste wood recycling is widely practiced in regions with active construction and demolition industries, including Europe, North America, Southeast Asia, and Australia, where pelletizing provides a sustainable alternative to landfill disposal.

Properly processed waste wood pellets typically achieve a calorific value of 15–18 MJ/kg (approximately 3,600–4,300 kcal/kg).


Recommended Process Flow
Waste Wood with Nails → Crushing & Metal Separation → Pelletizing → Cooling → Packaging


Key Equipment Configuration
Wood Pallet Crusher
     Integrated crushing, grinding, and metal separation in a single machine.
Pellet Machine
     Compresses cleaned wood material into dense pellets.
Counterflow Cooler
     Gradually cools hot pellets to improve durability and storage stability.
Packing Machine
     Enables small bag or ton bag packaging according to market requirements.


Why This Solution Works
Waste wood with nails is typically dry enough for direct pelletizing but poses serious risks to conventional grinding equipment. By using a Wood Pallet Crusher that integrates crushing, size reduction, and metal separation, the production line eliminates multiple processing steps while fully protecting the pellet mill.

This one-pass solution reduces system complexity, minimizes maintenance downtime, and ensures consistent particle size for stable pelletizing.


Processing Notes & Technical Considerations
Drying is generally not required for typical demolition waste wood.
Metal separation efficiency directly affects pellet mill lifespan.
Target particle size before pelletizing: <10 mm.


End Product & Applications
Pellets produced from waste wood with nails are widely used in industrial boilers, cement plants, and biomass power stations, offering a cost-effective fuel solution while supporting construction waste recycling.


Data Reference & Industry Sources
The calorific values and application scenarios referenced on this page are based on data published by IEA Bioenergy, European waste-to-energy studies, and international biomass utilization reports.
 
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The Crushing And Grinding Integrated Machine is designed for one-step processing of complex and contaminated raw materials, producing pellet-ready material without secondary crushing or grinding.

Key Functions:
  • Crushing, Grinding & Metal Separation in One Process
  • Intelligent Hydraulic Feeding with Safety Protection
  • Continuous Output for Pellet Production Lines

Applicable Materials:
  • Waste wooden pallets, construction formwork, packaging wood and similar materials containing nails or metal fasteners
  • Agricultural residues such as sugarcane leaves and similar biomass materials containing small stones, sand or soil
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The pellet cooler is designed for cooling high-temperature pellets after pelletizing. By adopting a counterflow cooling principle, it allows pellets to cool gradually and evenly, helping prevent surface cracking, internal stress, and excessive brittleness. This cooling process improves pellet strength, stability, and overall product quality, making the cooler an essential part of industrial pellet production lines.
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The packing machine is used for final-stage pellet packaging before delivery.

According to different application and logistics requirements, the system can be equipped with jumbo bag packing scales or small bag packing scales, providing flexible packing solutions for pellet production lines.
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Auxiliary equipment is essential for ensuring stable, continuous, and efficient operation of a biomass pellet production line.

According to different material characteristics, process requirements, and plant layouts, various screening, conveying, storage, dust collection systems, and spare parts can be configured to support smooth material flow and reliable long-term production.
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