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Agricultural Waste Pellet Solution
Material Overview
Agricultural waste refers to biomass residues generated during agricultural production and processing, including straw, rice straw, wheat straw, corn stalks, peanut shells, sunflower husks, and similar materials. These materials are widely available in major agricultural regions such as Southeast Asia, South Asia, China, Eastern Europe, South America, and Africa.

Agricultural residues are considered one of the most promising biomass resources due to their large annual output and renewability. When properly processed into pellets, they are commonly used for industrial boilers, biomass power plants, and co-firing applications.

Pellets produced from agricultural waste typically have a calorific value of 14–18 MJ/kg (approximately 3,300–4,300 kcal/kg), depending on material type, ash content, and moisture control.


Recommended Process Flow
Moisture < 15 %: Agricultural Waste → Cutting & Grinding → Pelletizing → Cooling → Packaging
Moisture > 15 %: Agricultural Waste → Cutting → Drying → Pelletizing → Cooling → Packaging


Key Equipment Configuration
Rotary Crusher
     Performs cutting and grinding for low-moisture agricultural waste.
Rotary Cutter
     Cutting solution for small-capacity, high-moisture materials.
Dual-Roller Shredder
     Heavy-duty cutting for high-capacity agricultural waste processing.
Rotary Drum Dryer
     Lowers moisture to the 10–15 % range.
Pellet Machine
     Core equipment that compresses material into dense, high-quality biomass pellets.
Counterflow Cooler
     Gradually cools hot pellets to improve durability and storage stability.
Packing Machine
     Enables small bag or ton bag packaging according to market requirements.


Why This Solution Works
Agricultural waste varies significantly in moisture content and fiber structure. By separating process routes based on moisture level, this solution avoids unnecessary drying while ensuring stable pellet quality. Proper cutting and size reduction prevent die blockage and improve pellet density, making the system reliable for long-term industrial operation.


Processing Notes & Technical Considerations
Recommended moisture before pelletizing: 10–15%.
High ash content materials may require die and roller wear monitoring.
Stable feeding is critical for agricultural biomass pelletizing.


End Product & Applications
Agricultural waste pellets are mainly used in industrial boilers, biomass power plants, and co-firing systems. Their wide availability and cost advantages make them an important alternative fuel in many developing and agricultural economies.


Data Reference & Industry Sources
The calorific values, application regions, and biomass characteristics referenced on this page are based on reports and statistics published by FAO, IEA Bioenergy, and international biomass energy research institutions.
 
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The 8th Generation Centrifugal Pellet Machine is developed for continuous, high-load industrial pellet production, especially for wood and biomass materials with strict requirements on output stability and pellet quality.
  High-precision rollers with wear-resistant alloy steel
  Hardened gear reducer ensures stable power transmission
  Air-cooling system supports 24-hour continuous operation
  SKF imported main shaft bearings ensure stable operation

Related Products

 
Both the Rotary Cutter and Rotary Crusher are designed for efficient processing of straw and similar fibrous materials. Both machines can directly handle bundled straw without pre-unbundling, simplifying the preparation process. The key difference lies in the final particle size and processing intensity, making each suitable for different stages of biomass preparation.
 
  • Rotary Cutter: Focused on cutting and coarse size reduction, retaining longer fiber lengths, ideal for pre-crushing before pelletizing.
 
  • Rotary Crusher: Combines cutting, tearing, and strong impact to achieve finer, more uniform material, suitable for direct processing before pelletizing or other applications.
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The Dual-Roller Shredder is designed for primary size reduction of bulky, high-volume materials, providing stable and controlled coarse shredding for downstream processing.

Powered by a high-torque planetary reducer and built with a fully machined heavy-duty structure, the machine delivers strong tearing force and reliable operation under continuous load conditions.
It is especially suitable for materials that are difficult to handle by conventional crushers and grinders.

Applicable Materials:
  • Crop straw, straw bales, grass bales, and similar fibrous materials
  • Domestic waste and mixed solid waste suitable for mechanical shredding
  • Empty Fruit Bunch (EFB), palm residues, and other soft biomass materials
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  • Designed for biomass drying applications with varying moisture content
  • Compatible with multiple heat sources, including hot air furnaces, chain grate boilers and so on
  • Can be integrated with fan systems and cyclone separators for stable material handling
  • Equipped with temperature display and safety protection devices
  • Dryer configuration is matched according to the customer’s raw material characteristics
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The pellet cooler is designed for cooling high-temperature pellets after pelletizing. By adopting a counterflow cooling principle, it allows pellets to cool gradually and evenly, helping prevent surface cracking, internal stress, and excessive brittleness. This cooling process improves pellet strength, stability, and overall product quality, making the cooler an essential part of industrial pellet production lines.
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The packing machine is used for final-stage pellet packaging before delivery.

According to different application and logistics requirements, the system can be equipped with jumbo bag packing scales or small bag packing scales, providing flexible packing solutions for pellet production lines.
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